Dust in the workplace isn’t just an irritant or nuisance, it can pose a serious health risk to anyone who breathes it in.
A portable dust collector can reduce air pollution by drawing contaminated air in, trapping harmful particles and then recycling clean air back into the work area. This solution keeps employees healthy, lowers the risk of fire or explosions, and maintains productivity.
Baghouse System
The Baghouse System is a popular type of dust collector, often used in industrial applications. It utilizes a fan to pull air through filtering bags that are designed to capture pollutants, particulates, and toxins.
The air enters the system through a fan inlet and passes through a series of filters made of fabric or felt. The filtered air is then pushed out through a duct.
When the dust particles and toxins have been collected, they are deposited into the collection hopper. The hopper is located underneath the main housing and provides a place for clean air to be released back into the facility.
The cleaning method of a baghouse is important because it affects the performance and efficiency of the system. Common filter cleaning systems include shaker, reverse-flow, and pulse jet.
Cyclone System
A cyclone dust collector uses centrifugal force to separate fine particles from a dusty air stream. The air enters a scroll type inlet and quickly forms a cyclonic motion to create a vortex that throws the particulate towards the outer housing walls of the unit. The resulting centrifugal force throws the denser dust particles into a hopper underneath the unit.
This system can be used on its own or paired with a larger dust collection system. An engineer’s assessment of a facility’s dust control needs can help determine whether a standalone cyclone is a good choice or if pairing it with a baghouse or cartridge dust collection system is needed.
Cyclones are ideal for woodworking processes where a combination of large and small particulate is present. They can be used to pre-filter materials before a baghouse or cartridge system removes them, reducing maintenance costs and improving the performance of the final dust collection system.
Cartridge System
A cartridge system is a popular alternative to baghouses, and is more versatile for many applications. They work well for welding fumes, laser and plasma cutting fumes, grain and feed dust, fine wood dust and fiberglass.
Cartridge dust collectors are also easier to maintain than baghouses. Maintenance workers don’t have to climb inside and change bags.
When cartridge filters become clogged, they can restrict airflow, making the dust collector less effective and costing you money. A system that constantly monitors the pressure differential across a cartridge allows you to trigger filter cleans when a predetermined pressure differential is reached.
In addition, many cartridge dust collectors come with a venturi-assisted reverse pulse cleaning arrangement to make it quick and easy for maintenance. This helps prolong the life of cartridges by removing clogged particles before they can reduce airflow and cause the collector to fail.
Specialized Collector System
When you’re dealing with a reputable industrial dust collector manufacturer, you should be able to count on the system you order being of the highest quality. The Specialized Collector System is one of the most robust systems on the market, combining features that make it both functional and visually pleasing to the eye.
The system incorporates a venturi-assisted pulse clean, Goyen(r) diaphragm valves and solenoids to get the most out of your air cleaning system and extend filter life while maintaining high air flow efficiency. It also has a formed front plate and tube sheet, preventing deformation over time as is common with unformed steel panels.
The unit also has the most impressive display, using a proprietary technology to show you exactly how much air your unit can collect and how long it will last. The system even has a touch screen display with a user-friendly interface and is backed by a full three-year warranty.